Once your 4mm styrene layers are dry, take your hole template and clamp it on top of the 4mm piece. If you're really good with the drill, go ahead and use your small drill bit to drill through the 4mm using the holes in your template. Otherwise use a pen or an awl to mark the holes, remove the template and then drill the 4mm piece.
Once you have the small holes drilled, take your 5mm bit and drill through the same holes to make them the full width. You should wind up with a piece that looks like Figure 4. (I also made a little light template to tell me what lights to put where.) |